Read below about how to use the hollowing system to rough and shape externally!
Tools for OneWay, Powermatic, Jet, Delta, General, Stubby, Vicmark, Poolwood, Nova etc.
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Lyn Mangiameli's reviews for More Woodturning Magazine See Lyn's reviews of my hollowing system and steady rest in the Opinionated Surveys of Hollowing Systems Part 4(page 8) and Part 5 (page9). Joseph's Quesada's review of the Clark Deep Hollowing System The Clark Deep Hollowing System is a very high quality unit with rugged steel construction with crome-moly hardened arms and through tubes. I use powdercoating for a durable and beautiful oven-bake finish! Select your favorite color, although red is my trademark color. The bar is stabilized by the system to allow relatively effortless hollowing. It retains some of the advantages of free hand hollowing while offering positional control and optional rotational restraint. Different tool holders tips from just about every manufacturer can be inserted in the ends, including curved tools for closed forms. I have just developed straight and curved tool holders that are now available. Movement of the bar is very smooth and can be controlled with fine hand and finger adjustments as one would do with a free-hand tool due to a slot and bearing. Unique tool tip angle of attack adjustment mechanism and smooth action ball bearing slide system included. There is a single set screw that when loosened allows the bearing to be rotated to finely adjust the angle of attack of the tool tip for different style cutters. Other systems require the turner to have to loosen the set screws holding the cutter itself. This is inconvenient and more time consuming. Since the laser holder is attached to the bar, it maintains its adjustment during this maneuver. Laser Thickness Guidance Device attaches to the hollowing bar. This device holds a laser emitter to allow the turner to see how thick the hollow form is during hollowing. An easy push of a button on the laser activates the laser light. The laser holder articulates and tilts to get around the middle radial arm of a steady rest. This is a must when used with a steady rest. A unique fitting at the end of the laser holder arm makes re-adjustments and realignment of the laser much easier. An X-Y screw type adjustment mechanism is not needed with this system. The laser scaffold virtually eliminates vibration of the laser light. It is also very easy to adjust by virtue of the articluated joints plus the alignment never changes during hollowing. Admittedly, when turning large diameter pieces, the steady rest itself does interfere with the laser but long vertical holders can be made to put the laser entirely above the steady rest as seen in an example on my Customer Gallery page. New External Shaping Modification- I am excited about a new idea to use the hollowing system to rough and shape externally! All that is necessary is to add a second base($50). The 2 bases are mounted at 90 degrees to the lathe bed and connected on the side of the lathe using the tool post in much the same manner as one would hollow. In this configuration an extremely aggressive removal of wood is possible and "catches" become a thing of the past! Now the hollowing system can double as a roughing an shaping attachment. I also now have a 1/2 inch diameter square cutter ($20)which is 4 inches long. It mounts directly into the end of the hollowing bar - no flexing and no mercy on any type of wood either hollowing or externally shaping! Roughing a log with knots etc takes no effort. I tested the system externally and was able to put my little finger inside the hole in the end of the bar and with only that finger touching the bar was able to hog off material! It is quite impressive and satisfying to see how well it works. The steady rest shown is at an extra cost... |
The steady rest
pictured above is the older style with only one tube at the top. |
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GO to steady rest page... |
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Laser Thickness Guidance |
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A small HeNe laser emitter is mounted on a scaffold as seen in the photos. It is easily adjusted, and the laser is firmly help to allow the turner to gauge the thickness of the vessel being hollowed. Stop cutting through your work by mistake!
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The actual hollowing cutter is now standard or can be supplied by the turner but a straight cutter and holder are now included with the system and curved versions can be ordered in any shape and length. Soon these will be an extra charge. A variety of hollowing cutters are also available on the market including those form Sorby, John Jordan (Read a review}, Kelton etc. |
The hollowing bar is 1.25 inches in diameter and comes standard at 48 inches long with a 3/4 inch hole at one end. An adapter shown to he right is included to adapt the 3/4 inch hole to 5/8 inch diameter and a second adapter is supplied to create a 1/2 inch hole. The hole is drilled 11 inches deep in the hollowing bar to allow the tool minimum overhang. Shorter bars are made to order for smaller lathes and smaller projects although the large system can be used for large and small projects. |
5/8" adapter for the hollowing bar |
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1/2 inch tool adapter |
Heavy duty, chrome-moly hardened 1.25 inch by 48 inch hollowing bar. I can make any length bar desired. Some turners favor a 36 inch long bar that can hollow vessels up to about 20 inches tall. |
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5/8 inch tool adapter |
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3/4 inch tool without adapter |
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or custom sized adapter |
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Roller bearing limiter & articulation system |
When the bearing and holder are removed, it can also provide freehand rotation of the tool as when using a hook or ring tool-bit. |
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An articulating system (patented) is shown for easy movement of the bar in and out, to pivot and the holder slides side by side but up and down and around the axis of the bar is prevented. I have tried to create a smooth movement to preserve as much as possible the feeling of free-hand turning while allowing as much freedom of pivot and range of motion sideways for complicated movements while hollowing closed forms. The roller bearing allows smooth in and out movement of the hollowing bar while limiting rotation.
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More Special Features.... |
The base slides to the side and rotates to allow the bar to be over 20 inches away from the lathe centerline for easier access to hollow closed forms. The standard base is 24 inches long with a 12 inch long slot. It can be adjusted to fit many different lathes. If you switch to a new larger lathe, then you can order longer vertical posts. The longer posts can be used with smaller lathes. The system comes standard with posts to match the largest lathe you plan to use the system on. |
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Straight cutter holder with ¼ inch cutter in place |
Custom 24 inch long curved holder. |
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Thanks for looking! Please sign my guestbook by clicking on the blinking text on the homepage!!
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Turn with more confidence and efficiency! This system can be used on the smallest projects up to the largest that will fit on your lathe! It is useful for more than just deep hollowing... |
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